MRO Today



MRO Today

Dave Holte, Maintenance worker
    Pactiv Corporation,
    Chippewa Falls, Wisconsin

Pactiv is a division of Hefty Corporation. This union shop makes foam plates, cup and other food service products, and Dave Holte has been there for 17 years.

When new employees come on board, the company gives them manuals on various components they will work with, including power transmissions, gears and hydraulics.

“Dave will sit down and go through the books with them, and he doesn’t have to do that,” says Bret Engel, procurement administrator. “They’ll come to him with questions and he helps them out, even after his shift is over. And he’s a union member, too.”

As part of his daily duties, Dave troubleshoots the extrusion lines. As problems crop us, he has been using them as training opportunities for younger employees.

“He’ll take a repair order, pull the parts and grab a new person and take them along and show them how to do different jobs. It’s a six-month training process and he has really taken it upon himself to take these guys under his wing. He’ll say, ‘Okay, you’ve done that. Now the the next step is to do this.’ And the next time he gets a call for that work he takes that trainee on that job, too.”

On cost savings
“He’s done some wonderful things. He’ll go though our inventory because they’ll come in and pull their parts — it’s all on an SAP system here, and he’ll compare items and say, ‘We could really use a less expensive product for this job,’ or ‘We can double up and use the same bearing on different lines.’

“And some people won’t take the time — they’ll just say, ‘I need this part — get it for me.’ Well, he’ll do the research on it and that has resulted in some major cost savings for us.

“He’s improved organization, he’s done some parts kitting so when they do a PM, everything they need will be grouped together.

“His title is maintenance but a better title is, ‘Maintenance go-to guy.’

“Dave goes above and beyond what is asked of him, not just once in awhile, but every day. He takes the time to do things right while teaching the younger employees along the way. He does an excellent job at cost savings in the plant and I wish I had ten more just like him!

“For example, we do a lot with roller chains for our conveyors. He researched them and recommended we go with a different brand of chain. We’ve switched over three of our lines now and it works just as well as our old chain, plus we have saved a couple thousand dollars on each line. That’s just one instance of numerous times he’s helped me out with vendor reductions and consolidation.”

This article appeared in the December 2007/January 2008 issue of MRO Today magazine. Copyright 2007.

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