Gee,
e-business
Electrifying the procurement
process helps General Electric cut supply and administrative costs,
and make the most of its size
by Paul V. Arnold
At America’s hippest e-company, you
won’t find a 20-year-old CEO. Employees don’t zip around hallways
on scooters or skateboards. There are no nap rooms or unisex
bathrooms, no one with the job title "Partnering Poobah" or
"Black Ink Evangelist." And, no department meeting ever
erupts into a Mountain Dew commercial.
Dot-com debauchery? The extreme
company? That’s so 20th century. Welcome to the real world. Welcome
to substance. Welcome to e-business at work. Welcome to General
Electric.
Destroy Your Business
GE — the 121-year-old megacorporation and stereotypical Old
Economy company — just may be the poster child for the New
(Internet-Based) Economy.
In less than three years, GE has gone
from a corporation seeing the Internet as a threat to one that
lovingly embraces it.
"The Internet makes the old,
young; makes big, small; makes slow, fast. It is truly the elixir that
big companies need," stated then-CEO Jack Welch in June 1999.
| This is the
house that Jack built
Notable quotes on the Internet
and General Electric’s digital romance from Jack Welch, the
company’s recently retired chief executive officer:
"Seeing reality today
means accepting the fact that e-business is here. It’s not
coming. It’s not the thing of the future. It’s here.
Reality today means ‘go on offense.’ One cannot be
tentative about this. Excuses like channel conflict, or
‘marketing and sales aren’t ready,’ or ‘the customers
aren’t prepared’ cannot be allowed to divert or paralyze
the offensive. Moving aggressively raises some thorny issues
with no clear and immediate solutions, but the challenge is to
resolve these issues on the fly in the context of the new
Internet reality. Tentativeness in action can mean being cut
out of markets, perhaps not by traditional competitors but by
companies never heard of 24 months ago."
"It’s like any big
change. You can look at it in one of two ways: as an
opportunity or as something to fear. You have to have a
certain amount of fear to see the opportunities."
"The Internet is all about
getting information from its source to the user without
intermediaries. The new measurement is how fast information
gets from its origin to users and how much unproductive data
gathering, expediting, tracking orders and the like can be
eliminated. This tedious work in a typical big company is the
last bastion – the Alamo – of functionalism and
bureaucracy."
This
article appeared in the October/November issue of MRO Today
magazine. Copyright 2001. |
The quote came a few months after Welch
rolled out his Destroy Your Business initiative, where he asked
business units to envision how the future could hurt them. The goal
was for unit teams to present GE’s top brass a hypothetical,
Internet-based business plan that a competitor could use to erode the
firm’s customer base.
"In the end, they understood the
Internet wasn’t a threat; it was an opportunity," says Lee
Garbowitz, a GE Corporate Initiatives Group (CIG) manager. "They
discovered this tool was essential to help us grow and make us more
efficient."
The Internet is electrifying and
revitalizing General Electric, and it is paying off. In 2001, GE will
realize $1.6 billion in operating margin improvements as a result of
e-business activities.
E-procurement as savior
The swift, striking results at General Electric are due, in no
small part, to the Internet’s new role in the procurement of
MRO/indirect supplies. With direction from Garbowitz and fellow CIG
manager Pete McCabe, GE supply chain professionals use the Web to:
• access sourcing information;
• aggregate their purchases with GE business units around the globe;
• host auctions to find the best total-cost suppliers;
• compile and access online catalogs of preferred suppliers; and,
• verify shipment receipt and process electronic invoices.
Contract auctions for indirect and
direct materials alone will save GE $600 million this year.
Digitization of back-office, tactical work will eventually save the
company an extra $1 billion. The cost to process a purchase order will
be $5, instead of $50.
"Any company, old or new, that
does not see this technology literally as important as breathing could
be on its last breath," said Welch at a shareholders’ meeting
last year. This is "the greatest opportunity in our history. The
excitement is like nothing we’ve ever experienced."
Connecting the chain
Since 1999, General Electric has fundamentally changed the structure
of its supply chain organization through use of the Internet.
In the past, GE resembled a chain of
islands. Business units and individual plants did not readily share
information, suppliers or purchasing opportunities with GE brethren.
No animosity was involved; it was just the GE way.
"Our businesses have a tremendous
amount of autonomy. We’re very decentralized," says McCabe.
"We hate the idea of a big, bureaucratic, corporate organization.
On the other hand, we need to take advantage of our size."
The Web pulls the units and plants
together and, while it still allows plenty of autonomy, helps the
company maximize its size.
The electronic toolbox
The heart of GE e-procurement is its intranet portal,
sourcing.ge.com. Here, the community and potential are born.
Every employee involved in sourcing
creates an information profile in the system. The profile includes the
person’s specific location and business unit, and the product
categories he or she is responsible for procuring.
Once registered, the doors open.
The overarching portal tool is sourcing
workflow management, which walks a buyer, step-by-step digitally,
through the overall sourcing process. It directs the buyer to
underlying tools such as:
Strategic sourcing data
warehouse: GE compiled a full history of its purchasing spend.
"Everything we’ve ever bought is there," says Garbowitz.
"Now, we know what we buy, who we buy with, which businesses buy
what." Data can be searched by supplier, commodity and time
period.
Demand aggregation: If GE
Lighting needs to buy $1 million of janitorial supplies in two months,
it posts its purchasing requirements. This triggers an e-mail alert to
all GE buyers whose profile lists responsibility for janitorial
supplies. The buyers outside of Lighting can add their own
requirements and get in on the action. Increasing the buy’s size
leads to incredible buying power, especially when the buying
opportunity is placed in an auction environment.
Corporate aggregation mainly works with
categories or products deemed as commodities. Specialized MRO products
used by a specific business unit or by a specific plant are purchased
at either of those levels. An example is aircraft bearings used by
Aircraft Engines plants.
"Any time you have a strategic
supplier, we aren’t going to auction that," says Garbowitz.
E-auctions: The
aggregated requirements move to a GE extranet application called
Source Bid.
Site-level leaders for that commodity
communicate and decide how to auction that buy, and invite targeted,
"qualified" suppliers to participate. Suppliers bid for the
business that is up for grabs. GE uses its discretion to decide the
winner.
"We are very up-front with our
suppliers," says Garbowitz. "The system allows suppliers to
bid on price, but we always tell our suppliers that there are other
attributes that lead to the final decision, such as quality, service,
our history with that supplier. That can change whom we award the
business to. We understand where the price equation falls, and then we
evaluate the total cost of ownership."
(To learn more about GE's relationship
with suppliers, click here.)
GE’s first auction was Dec. 15, 1999.
Since then, it has held more than 15,000 auctions for indirect and
direct materials. Last year, it did $6.4 billion of business in this
manner. This year, that figure will reach $15 billion.
Besides saving money, auctioning saves
time for supply chain pros.
"We can now consider suppliers we
traditionally wouldn’t have time to consider," he says. "A
sourcing agent only has so many hours in the day. This allows us to
understand if any sort of opportunity exists."
Garbowitz and McCabe believe 40 to 50
percent of GE’s $20 billion annual spend on indirect products is
auctionable. In the first half of 2001, GE auctioned 42 percent of
that indirect products business.
E-catalogs: Appropriate
corporate-contract commodities become part of GE’s e-catalog. When a
buyer or empowered plant employee needs a product, he or she visits
the catalog, searches for the item and finds it with GE’s contracted
price through the contracted supplier. The purchase is completed,
quickly and easily, and the purchase order is sent electronically to
the supplier. This has greatly reduced maverick (off-contract)
spending.
"We don’t have bad people out
there. They don’t want to buy on a maverick basis," says
Garbowitz. "Sourcing just didn’t make it easy for them to do
the right thing. This guides them in the right direction."
E-invoice: GE’s goal is
for an entirely electronic process. When the supplier ships the
product, GE receives it electronically via a bar code. Scanning the
code assures the item was received and triggers an electronic payment
to the supplier.
Fifty-three percent of invoices are
currently handled electronically.
‘I’ (information) before ‘e’
On top of sourcing workflow management, GE’s Web portal is an
incredible information resource for supply chain employees.
When a buyer needed help or information
in the past, he or she was limited to co-workers at that site or
business unit, or outside acquaintances.
Today, Support Center — GE’s
information hub — provides documents on company strategies and
practices (for example, its formal policies on e-auctions). It is
divided into more than 800 subject matter areas. Each area provides
phone numbers and e-mail and chatroom links for GE subject matter
experts.
The spokes of Support Central are Quick
Places, mini-communities where employees can post, review and share
information.
"You can create your own intranet
site around any subject," says Garbowitz. "It’s not any
more difficult than creating a PowerPoint document. You set it up,
give access to certain people and start sharing documents. Your
profile gives you a heads-up to Quick Places of interest to you."
You can do it, too
Garbowitz and McCabe say more than 2,000 GE supply chain leaders
are using the e-auction tool and employees have created more than
15,000 Quick Places. Everyone is living and breathing the Internet.
This is massive mobilization by a
massive organization. What does all this Webification mean to you?
"You don’t have to be GE, or
even a big company for that matter, to make this happen," says
McCabe.
The framework for Source Bid, the
e-auction tool, was developed at GE Transportation Systems in 1999 for
an initial cost of $20,000.
"The tools are out there. Even the
vision is not radically innovative," he says.
Adds Garbowitz, "It’s no longer
the big ERP module that you’re going to spend $50 million to $100
million deploying over a three- to five-year period. These are $50,000
Internet applications that you can deploy overnight. If you don’t
want to go that route, you can hold an auction with an auction service
company for $50 to $100. The price point for these things is very,
very low. There’s no reason that even the smallest companies can’t
take advantage."
Even with the benefit of software and
Internet applications, many companies’ e-procurement projects never
reach their full potential.
Garbowitz and McCabe stress that
execution and process design are the real keys to e-success.
For GE, execution is the result of its
Operating System, a year-round process of turning ideas into action.
"When a good idea becomes an
initiative, we roll it out through the corporation, put top players in
very high levels in all of the companies, get the religion going
quickly and leverage our culture of executing," McCabe says.
"There is no skating, no getting around an initiative, because
you are measured and the business is measured in terms of how this
initiative is taking hold. There’s no faking it. It’s taking hold
or it’s not. If it’s not, you take actions. You continually test
it to make sure it’s breathing."
GE uses the Six Sigma
quality/continuous improvement methodology to map and correct process
design.
"Nail down the process, with Six
Sigma or whatever language your company uses," says McCabe.
"Software is not the solution.
It’s your process design and how you
execute against it; software is your control mechanism. The software
is out there; it’s almost a commodity. Many people make the mistake
of buying software and thinking, ‘Poof! I’m going to be
digital.’ It doesn’t happen and it wastes a lot of money. They
don’t understand their processes up front. Once you streamline,
simplify and fix your processes, then use digitization to lock it into
place."
A paperless future
Just 2 1/2 years ago, the Internet frightened General Electric.
Today, it’s as much a part of the company as light bulbs, Welchisms
and Six Sigma. What does tomorrow hold?
Because of the Internet, Garbowitz
firmly believes GE will have a 100-percent paper-free procurement
process in late 2002.
"There is not a printer within 100
feet of my office," he says. "There is no need for
one."
There will also be enhancements to
e-auctions that take a supplier’s full range of abilities into
account.
"Multi-variant auctioning will
allow us to auction not only on price, but also delivery, quality
terms and more, all in one environment," he says. "Today, we
have a tool that helps us on the price equation, and we do the rest of
the evaluation after the auction. In the near future, it will be part
of one auction."
GE will move forward with the same
approach that brought it to this point.
It knows that e-business is not about
in-your-face style, sock-puppet mascots or Generation X.
It’s about common sense. It’s about
measurable results that impact the bottom line.
It’s about time.
This
article appeared in the October/November 2001 issue of MRO Today
magazine. Copyright 2001.Back to top
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